Super critical fluid extraction has gained prominence in the pharmaceutical, food and chemical sectors due to an increased preference for natural products over synthetic ones, stricter regulations related to toxicity levels and residual levels of solvents in consumer products, and increased concerns over quality and safety of food products.

WHAT IS SUPERCRITICAL CO2?

Supercritical carbon dioxide is a fluid state of carbon dioxide where it is held at or above its critical temperature and critical pressure.

Carbon dioxide behaves as a gas at ambient temperature and pressure conditions and behaves as a solid when frozen. If the temperature and pressure are increased from ambient conditions to be above the critical point for CO2, it adopts properties between that of a gas and liquid.

More specifically, it behaves as a supercritical fluid above its critical temperature 31.10 °C and critical pressure of 73.9 bar expanding to fill its container like a gas but with a density like that of a liquid.

In this state, carbon dioxide exhibits solvating properties of a liquid and the diffusivity of a gas. This makes it a powerful medium for extraction of natural oils from organic materials.

PROCESS DESCRIPTION


Supercritical Fluid Extraction of solids, is generally operated in batch mode on milled materials (or pellets, granulates), with food grade carbon dioxide as solvent. The equipment consists of two or more extractors operating above the CO2 critical pressure, and two separators where the extract and the CO2 are separated prior to the CO2 being recycled.

The supercritical CO2 extraction process consists of first raising the temperature and pressure of the carbon dioxide gas till it reaches super critical state. This is done using a high pressure pump and a heater. The organic raw material is loaded into the extractors through which the super critical CO2 passes. Based on the components present in the raw materials, and the pressure-temperature settings, the supercritical CO2 extracts the oils from the raw materials and passes through a series of pressure regulator valves to enter the separators. The two separator pressures are controlled individually to separate the different components of the extract. Once the extracted oil is separated from the CO2 which escapes in the form of a gas, the oil is collected in collection vessels while the extract free Carbon dioxide is recycled by condensing and storing in the CO2 tank in the liquid form. This CO2 is then reused and the entire cycle is repeated for the duration of the batch.

BENEFITS

Cost Efficient

Faster Process

100% Food Grade

Better Stability in Formulation

Non-Flammable

Minimum Damage to Raw Material

Anti-Hydrolysis

Reusability of CO2

Non-Toxic

SCFE VS OTHER CONVENTIONAL EXTRACTION TECHNOLOGIES

SCFE
Extraction
  • Product free of solvent traces
  • Product free of
  • heavy metal content
  • Product free of inorganic salts
  • Low operating temperatures and selective extraction of CO2 as a solvent ensures extracts resembling actual components

Solvent
Extraction
  • Solvent traces present in final product
  • Heavy metal content in final product based on application
  • Inorganic salt content in final product
  • Polar substances get dissolved with certain components of the final product thereby giving final product a different colour and flow characteristics, thereby making it not resemble the actual basic components to be extracted